Advanced Technology

Re-purposes wasted heat and saves energy.

BOXERi Spray Rig

Designing the Spray Foam Rig of the future, today. Now one of our most popular rigs is available with the Graco Integrated PowerStation.

There are a number of factors which determine both the financial success of a job and the satisfaction of the customer, at the core is a turn-key spray rig that lowers your operating costs and increases your uptime.

The BOXERi is built around the innovative design of the Graco Integrated PowerStation, the first heat-as-you-go application equipment that uses co-generation technology to improve spraying performance and save diesel fuel. This new integrated system uses a dual coolant loop to capture waste heat from the generator coolant system.

This new series of spray rig is a completely engineered solution with reduced electrical consumption, improved heating capacity, and advanced controls – representing innovation in operation, productivity and efficiency.

Limitless Design

The significant fuel savings and financial benefits of the integrated PowerStation our BOXERi rig is built around clearly shows the power of Graco’s products.

22 kW

Diesel Generator

20 cfm

Air Compressor

320 ft

Max Hose Length

30 lb

Max Output/min

19,500 lb


18′ x 8′

Truck Body

Spray Rig Layout

Our box truck designs have been carefully planned to allow for the widest range of options available based the needs of our customers.

The BOXERi rig can be outfitted into a pre-owned box truck or engineered into a brand new box truck.

The integrated PowerStation combines a diesel generator, Hydrovane rotary air compressor and refrigerated air dryer into one package. The system’s smaller 22 kw generator uses less fuel than a standard 40 kw generator. You benefit from an annual fuel savings on average of $7,0001.

  1. Graco Reactor Spray Machine
  2. 22 kW Diesel Generator
  3. 20 CFM Hydrovane Compressor
  4. Compressed Air Dryer
  5. Wall Mount Storage Cabinet
  6. Hose Rack
  7. E-Track and Ratchet Straps for Drums
  8. Divider Wall

Equipment Details

  • Graco Reactor E-30, E-XP2, H-30 or H-XP2 Spray Machine2
  • Flow Meters verify material is applied on-ratio3
  • Graco Fusion PC Spray Gun
  • Graco Heated Hose, Up To 300 ft.4
  • Graco Heated Whip Hose, 20 ft.4
  • Graco Expanding Blade Drum Mixer
  • Graco T3 or E1 Transfer Pumps
  • Transfer Pump Plumbing Package
  • Desiccant Cartridge Kit with Drum Mounts
  • 22 kW, Three Phase Diesel Generator1
  • Muffler, Exhaust
  • Dual Deep Cycle Batteries
  • Shore Powered Battery Tender
  • Shore Power Plug with 50 ft Extension Cord
  • Integrated Electrical Panel and Wiring
  • 20 CFM, Constant Run, Hydrovane Compressor7
  • Refrigerated Compressed Air Dryer
  • Air Supply Piping
  • Floor Mount Storage Cabinet with Work Bench
  • Wall Mount Storage Cabinet
  • E-Track and Ratchet Straps for Drums
  • Hose Rack
  • 55 Gallon Drum Dolly
  • Drum Wrench
  • Blow Gun

Truck Details

  • Minimum 16 x 8 ft. Extra Height Enclosed Box5
  • Minimum 19,500 GVRW6
  • 2 lb. SPF Insulation Package
  • Separate Generator Room
  • Two Closable Vents In Generator Room
  • Interior Man Door
  • High Efficiency Diesel Furnace, 13,600 BTU
  • Digital Thermostat
  • 120V Fluorescent Lighting Package
  • We Recommend A Power Lift Gate
  • Stone Guard

Safety Details

  • 3/4 HP Continuous Flow Supplied Air Pump
  • 3/8″ 100 Foot Supplied Air Hose
  • Full Face Mask Supplied Air Respirator
  • Half Mask Respirator w/Organic Vapor Cartridges
  • Eyewash Station
  • First Aid Kit
  • Disposable Spray Suits
  • Nitrile Gloves, Box of 100
  • Spill Kit, 6 Gallon
  • 10 lb. ABC Approved Fire Extinguisher
  • MSDS & Manual Station

Image Gallery

Equipment Options

1By replacing a standard 40 kw generator with a 22 kw generator, the system’s fuel needs are greatly reduced. Savings are an estimate only. Actual savings may vary.
2All Graco Reactors carrying the “XP” designation in the model name are capable of processing 1:1 ratio foam insulation and protective coatings. (Example: Reactor 3 E-XP2)
3Flow Meters – The Reactor Ratio Assurance System is designed to provide ratio detection so your job is being applied on-ratio and within tolerance. (Included on Reactor elite models E-30, H-30, H-40 and H-50)
4The Xtreme-Wrap Scuff Guard is more durable and robust than typical guards, meaning it will protect and prolong the life of your hose.
5We recommend the truck body be 18.5 ft. x 8 ft. to accommodate 6 drums (3 sets) of material. Truck body needs to have a minimum of 7 ft. inside height. Truck body should be insulated.
6The total weight of the equipment and cargo will be between 8,000 and 10,000 lbs. (3,625 and 4,535 kg) not including the truck or truck body, insure the truck is rated to handle all items you intend to carry.
7Also available with an 35 CFM integrated Hydrovane rotary compressor.

Call us and get a free, no-obligation quote. Toll-free 1-800-901-0088.